Circulation wind speed (maximum): 2500m/min
Equipment temperature (maximum): 160°C (natural gas, methanol, heat transfer oil) 140°C (steam)
Evaporation capacity (drying capacity): 500Kg/h
Heat capacity (power) of the whole machine: 600KW (natural gas, methanol, heat transfer oil) 450KW (steam)
Shape size: 8500x5200x3850mm
Installed capacity: 99KW
Average consumption of natural gas (methanol): 38nm³/h (1 standard cubic meter = 0.7 kg)
Average steam consumption: 0.16t/h (tons/hour)
Compressed air consumption: 0.5m³/min (maximum)
Power consumption of the whole machine:
Genuine leather, microfiber 65kwh
Denim, medium thickness fabric, towel cloth 50kwh
Chemical fiber, home textile, printing, linen, cotton, etc. 30-40kwh
working principle:
The fabric is pumped and transported by air flow, and fed into a special conveying pipe or finishing channel at high speed, which is the nozzle part of RUIXIN aerial photography.
The machine blows the air in the environment into the air nozzle part through a special high-efficiency centrifugal blower, and the air suction volume can be controlled and adjusted. The air flow alternately changes direction at high speed. The reversal of the airflow is fast and precise. The finishing channel has a filtering function and is designed according to the aerodynamic principle without any wind resistance.
Aerodynamic system:
The shape and size of the RUIXIN nozzle are not arbitrarily determined. Its design is derived from the principle of Venturi's utility.
This operation is based on the principle of conservation of energy. The airflow enters the processing channel, and then onto the fabric, and then the fabric moves under the action of air pulling. The air flow is evenly blown onto the fabric in the warp and weft direction. The wind speed can be adjusted up to 2500 m/min (150 km/h).
Grid for impact:
The special grid is placed at the exit of the channel, and its angle, distance and structure must be just right, so that the fabric can release the accumulated kinetic energy when it is rushed out of the air nozzle by the airflow. The fabric benefits from the mechanical action generated by the flapping, which can obtain a good texture, a more fluffy feel, a better drape, and an increased dimensional stability. The moisture inside the fabric can also be beaten out.
Heating system:
Steam, heat transfer oil, methanol, natural gas can be used to heat the air flow. The microprocessor-controlled high-efficiency natural gas burner and the special design of the machine can reduce maintenance and avoid the yellowing reaction of cotton, nylon and elastic fiber fabrics.
filtering system:
The filtering effect is not affected by the air recirculation process. The air flow from the processing channel with filtering function carries the moisture extracted from the fabric, cloth dust and lint into the exhaust gas channel at high speed. After the filtering system, the clean and quiet air is recycled to reduce heat loss and improve Thermal efficiency, energy saving.
Finishing process:
1. Air flow/loose flapping for drying and softness
2. Dry cloth or steam to wet, mechanical softness without chemical additives
3. Perform mechanical softening treatment by evenly rolling the additives on the car
4. Super soft and fluffy treatment of thick fluffy towels
5. De-fiber and cleaning treatment for post-processing
Process effect:
1. Soft, fluffy, drape, stable in size
2. Elastic, anti-wrinkle (easy to take care of)
3. The particularly hard fabric can achieve the fluffy effect after the fiber is opened
4. Increase flexibility and sewability
5. The loops on the thick velvet towel can achieve the effect of bulking, uprighting and untwisting
6. The surface uniformity of the suede fabric and the hair-free treatment
7. Soft patting feel is also suitable for double-layer heat sealing and coating materials
8. Wrinkle effect and casual appearance
9. Anti-pilling effect
10. The surface of the printed fabric is soft, uniform and colorful
11. Imitated skin texture effect of synthetic leather
Equipment application range
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Cloth
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effect
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Processing method
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Printing, silk fabric, shirt cloth, linen, cotton, chemical fiber, wool, blended fabric
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Hand feeling and drape after printing, silk hand feeling of synthetic silk fabric, soft, fluffy, full and stable fabric, wrinkle effect and worn-out effect of linen
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1. The high-efficiency centrifugal fan system and intelligent wind direction switching enable the fabric to obtain a uniform and constant high-speed airflow to and from the fabric, ensuring that the fabric repeatedly hits the grid at the best distance and the best angle in a tension-free state to release the twists between the yarns inside the fabric. Strength, make the fabric achieve soft texture, fluffy hand feeling, stable size pre-shrinking and other effects.
2. Under the impact of high-speed airflow, the fabric can effectively remove the fuzz, dust and cloth dust in the fabric, so as to clean the inside and outside of the fabric. Therefore, this equipment is also called air washing.
3. The length of the processing channel optimizes the fabric and The heat exchange between the air streams makes the equipment have a super drying capacity
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Spandex denim, medium thickness fabric, terry cloth
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The fabric is fluffy, pre-shrunk, feel
improved, and drape improved
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Genuine leather, microfiber, home textile
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The fabric is fluffy and full, the particles stand up, the fabric feels soft, and the leather feels natural
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Analysis of the characteristics of RUIXIN air washing and softening machine:
1. The internal circulation heating system saves energy and reduces energy consumption;
2. Three-layer air filtration system, clean air recycling, reducing heat loss, cleaner cloth surface, higher thermal efficiency;
3. The inside of the whole machine adopts anti-clean electricity treatment; the storage fence adopts heat insulation treatment to prevent scalding and indentation;
4. Appropriate sensors make the operation more stable and the control more precise and convenient;
5. RUIXIN air nozzle, under the premise of ensuring the air volume and speed, the plate is thickened and the internal reinforced is more durable and stable;
6. RUIXIN wind nozzle adopts the principle of Venturi's utility, which allows the fabric to move under the traction without tension, so that the warp and weft dimensions of the cloth surface are more stable; and it can be used universally from 40g silk to 600g microfiber towels, and has a wider range of applications. ;
7. The appearance of the whole machine is sprayed with plastic, and the door is opened on both sides, which is more beautiful and practical;
8. Double-roller in and out of the cloth without indentation, the inlet and outlet are fully sealed, and there is no dust leakage of the cloth;
9. Tap the cloth before it is out to make the cloth surface more clean and tidy;
It can be equipped with heat recovery, cloth cooling, static elimination and other devices.
RX-KP type continuous open-width air-patching and softening unit
RX-KP-2200 Open-width Air Patting and Softening Machine
RX-ZKPP-2400 Open-width Air Patting and Softening Machine
RX-ZKPP-2000 Open-width Air Patting and Softening Machine
Structure
1. Into the cloth rack:
The outer frame is made of 304 stainless steel plate with folded edges, with cloth tightening device, double feeding roller, sealing box and cloth guiding roller. The cloth feed roller is a rough surface roller with a diameter of 200mm, and the cloth guide roller is a 304 stainless steel roller with a power of 1.5KW. Loose tension-free cloth feeding, falling into the switching area to be processed, with LED lights.
2. Front storage cloth switching area:
The switching area is the cloth storage area. The material is made of stainless steel 304 mirror tube with anti-scalding treatment. It is formed in one time and the switching is set by the PLC in the electric cabinet. The upper and lower sides and sides of the box are equipped with thermal insulation layers with a thickness of 100mm to prevent heat dissipation and ensure low heat loss. The top of the box uses a 304 stainless steel mirror panel to prevent cloth dust from sticking.
Three, RUIXIN wind nozzle processor:
1. Air nozzle processor: It is made of 304 stainless steel sheet material, which has been specially manufactured and processed. It has a compact structure, automatic wind direction switching, and ensures the flatness of the cloth back and forth. The solid steel structure is welded to ensure the stability of high-speed operation.
2. The side is composed of two circulating fans and pneumatic components, and the air volume can be adjusted by the frequency converter to ensure the impact strength of the cloth surface. The fabric is reciprocated, slapped and hit in the box body, and the fan power is 45KW/set.
3. All six sides of the whole machine are insulated layers to ensure the stability of the temperature in the box, energy saving and environmental protection.
4. Dust removal device:
The machine is internally circulating. During the cycle, the lint is filtered through the filter, and the brush is automatically removed at regular intervals. The cloth bag is automatically collected. It is also equipped with a manual double-channel fine-hair filter. A total of three layers of clean circulating air make the cloth surface better. clean.
5. Dehumidifying device:
Dehumidification device: 1.5KW dedicated fan for dehumidification, adjusted by frequency conversion to control the humidity in the box
Six, the cloth rack:
Cloth doffing roller: The outer frame is made of steel plate hemming, and it is installed with flapping and rolling, cloth tightening device, centering correction device, 200mm diameter active double rough surface roller and swinging cloth out device, driven by 2.2KW motor, with LED lamp set .